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A Fractal Zipper for Multi-Scale Alignment and Fastening

Technology Benefits
Significant cost saving as precise alignment of components in product assembly leadsto less waste generationExpensive alignment and imaging techniquesnot necessary for manufacturingScalable method for rapid processing of diesor stamps used for nano-imprinting, stamping, molding
Detailed Technology Description
A novel fractal pattern design of fasteners atdecreasing size scales for passive assembly of objects with micron andnano-scale features.
*Abstract
None
*Background
One of the most significant barriers to widespread commercialization ofnano-manufacturing is the interfacing of multiple components and featuresacross multiple length scales. In general, human beings typically interact withdevices with dimensions ranging from millimeter to meter ranges. Roboticsystems can be easily and reliably designed to interface features andcomponents down to micron levels. However, finer interfacing typically requiresmore costly and esoteric closed loop positioning systems such as mask alignersand scanning electron microscopes having vibration isolation mechanisms and insome cases complex laser interferometric position sensors.  The bulk, cost, and time consuming operation ofthese instruments and processes often preclude their use in mass production andassembly techniques. Further, instruments that can manipulate objects at thesub-micron and nanometer scale are often not adapted to handle objects atlarger length scales. Therefore, there is an urgent need for designing novelmethods for performing for self-alignment and assembly of objects with micronand nanometer-level features.
Country/Region
USA

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