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Sew and Transfer Method for Fabricating Highly Stretchable, Robust Electrical Interconnects

Summary
Purdue University researchers have developed a novel, sew and transfer method for rapid fabrication of low-cost, highly stretchable interconnects. Using a commercial sewing machine and double-thread stitch, with one of the threads being water-soluble polyvinyl alcohol (PVA), thin zigzag pattern metallic wires are sewn into a polymeric film and are subsequently transferred onto a stretchable elastomeric substrate by dissolving PVA in warm water. The resulting structures exhibit extreme stretchability and robustness.
Technology Benefits
Low-cost method to fabricate stretchable electronics Extreme stretchability and robustness No change in resistance with strain
Technology Application
Wearable electronics Skin mounted electronics Implantable medical systems
Detailed Technology Description
Babak ZiaieZiaie Biomedical Microdevices LaboratoryPurdue Electrical and Computer Engineering
Countries
United States
Application No.
None
*Abstract

*Background
Fabricating highly stretchable, robust electrical interconnects at low-cost remains an unmet challenge in stretchable electronics. Previously reported, stretchable interconnects require complicated fabrication processes with resulting devices exhibiting limited stretchability, poor reliability, and large gauge factors.
*IP Issue Date
None
*IP Type
Provisional
*Stage of Development
Prototype testing
*Web Links
Purdue Office of Technology CommercializationPurdueInnovation and EntrepreneurshipBabak ZiaieZiaie Biomedical Microdevices LaboratoryPurdue Electrical and Computer Engineering
Country/Region
USA

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