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Magnetic Shape-Memory Foams for Actuators and Other Industrial Purposes

Technology Benefits
Inexpensive casting process Actuation stroke 100 times that of piezoelectric actuator materials, but with comparable response time Compact, lightweight, and robust
Detailed Technology Description
Polycrystal memory foam for less expensive, more stable actuators #energy #alternative #MEMS #actuator
*Abstract

Magnetic shape memory alloys (MSMAs) are a field of active materials that enable fast, large-strain actuators. Single crystal shape-memory alloys have thus far been utilized; very high (~10%) magnetic-field-induced strains (MFIS) for single-crystal nickel-manganese-gallium (Ni-Mn-Ga) alloys have been measured. However, Ni-Mn-Ga single crystals are brittle and difficult to prepare, thus limiting their commercial potential. Randomly textured, fine-grained, polycrystalline Ni-Mn-Ga alloys are easier to manufacture, but result in near-zero MFIS. Northwestern inventors have overcome these performance limitations by synthesizing the alloy as a polycrystalline foam structure. The foam permits single crystallinity deformation to extend over longer distances, resulting in greater field induced strain (2-4%) – i.e., the foam changes shape in strong magnetic field. This development will allow for the manufacture of actuators using polycrystals, which are less restrictive to produce than the single-crystal variety.

*Inventors
David DunandZuexi ZhangPeter MullnerMarkus ChmielusCassie Witherspoon
*Publications
Chmielus M, Zhang X, Witherspoon C, Dunand D and Mullner P (2009) Giant magnetic-field-induced strains in polycrystalline Ni-Mn-Ga foams.  Nature Materials. 8: 863-866.
Country/Region
USA

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